Report Highlights How the Manufacturing Landscape Is Set…

Report Highlights How the Manufacturing Landscape Is Set…

Sep 19, 2018

“Report Highlights How the Manufacturing Landscape Is Set for ‘The Next American Industrial Revolution’ “ By Quality Magazine OYSTER BAY, NY — The manufacturing landscape is about to change and change in a big way, announced ABI Research, a market-foresight advisory firm. The debate over if digitization will impact this market has passed, according to ABI Research. The key questions that should be asked by all involved in this market now are: When will these changes happen? What do I need to do to prepare for this? And finally, which horse do I bet on in terms of technological investment? ABI Research had seven analysts from its Industrial research group on-site at the IMTS 2018 (International Manufacturing Trade Show) conference in Chicago, and their observations have been compiled into four brief reads: “The Next American Industrial Revolution: Key Takeaways from IMTS 2018 and Hannover Messe USA.” There are several emerging technologies that look set to enable manufacturers in developing markets to remain competitive. Some noteworthy findings from the whitepaper include: Additive manufacturing is on the cusp of being able to demonstrate its applicability for scale deployment.  Generative design promises to reduce wastage, speed design processes, and revolutionize material usage. Virtualization, visualization, and digital twins are set to reduce machine downtime and machine commissioning time as well as improve the efficiency of all aspects of part and product manufacturing, from start to end. Cobots and autonomous material handling robots are set to enable a more efficient and zero touch environment that not only optimizes the shop floor but also extends beyond the line to both ends of the process in the warehouse and eventually into the logistics supply chain. AI (Artificial Intelligence), sensorization, connectivity, and IoT (Internet of Things) will be key to optimizing productivity. However, they are currently being held back by conservative attitudes toward data management and connecting machines. This will change as the market pressure mounts. “These technological advancements hold the promise of enabling a cleaner, more efficient, and relevant manufacturing sector for developed markets. The innovation outlined in the ‘The Next American Industrial Revolution’ paper will spill over into the supply chain, and the two market segments will be characterized by...

Boeing HorizonX Invests in 3D Printing Startup Morf3D

Boeing HorizonX Invests in 3D Printing Startup Morf3D

Jul 5, 2018

Featured in Design-2-Part Magazine Investment furthers Boeing’s commitment to a competitive ecosystem for aerospace-quality 3D-printed parts CHICAGO—Boeing announced its investment in Morf3D, an El Segundo, Calif.-based company specializing in metal-based additive engineering and manufacturing. Morf3D’s technology enables lighter and stronger 3D-printed parts for aerospace applications, Boeing said in a press release. Since Morf3D was established in late 2015, the company has produced 3D-printed titanium and aluminum components for Boeing satellites and helicopters. With this investment, Morf3D will collaborate with Boeing to further develop manufacturing processes and engineering capabilities. “Developing standard additive manufacturing processes for aerospace components benefits both companies and empowers us to fully unleash the value of this transformative technology,” said Kim Smith, vice president and general manager of fabrication for Boeing Commercial Airplanes and Boeing Additive Manufacturing leader, in the release. Morf3D’s metallurgy experts are using a new set of additive manufacturing design rules to advance the technology and accelerate 3D-printing capabilities for commercial use. The company uses state-of-the-art software, combined with engineering expertise, to significantly reduce mass and increase the performance and functionality of manufactured parts. “We are excited to be a distinguished and trusted partner of Boeing’s additive manufacturing supplier base, as we continue to industrialize our processes for the high-rate production of flight-worthy additively manufactured components,” said Ivan Madera, CEO of Morf3D, in the release. “This investment will enable us to increase our engineering staff and expand our technology footprint of EOS M400-4 DMLS systems to better serve the growing demands of our aerospace customers.” “As innovative companies continue to revolutionize technologies and methods, we are proud to invest in the rapidly growing and competitive additive manufacturing landscape,” said Steve Nordlund, vice president of Boeing HorizonX, in the release. Boeing HorizonX Ventures co-led this Series A funding round. The Boeing HorizonX Ventures investment portfolio is made up of companies specializing in technologies for aerospace and manufacturing innovations, including autonomous systems, energy storage, advanced materials, augmented reality systems and software, machine learning, hybrid-electric and hypersonic propulsion, and Internet of Things connectivity. In March 2018, Boeing and Norsk Titanium received the Aviation Week Laureate Award for Commercial Supplier Innovation for qualifying the first additively manufactured structural titanium parts on a commercial airplane. In February 2018,...

Desktop 3D Printer Offers Speed, Precision, Ability to Work in…

Desktop 3D Printer Offers Speed, Precision, Ability to Work in…

Jun 18, 2018

“Desktop 3D Printer Offers Speed, Precision, Ability to Work in Metal” Featured on D2PMagazine.com Airwolf 3D calls its newly released EVO a rugged ‘additive manufacturing center’ that is powered by an automotive-grade microcontroller FOUNTAIN VALLEY, Calif.—Airwolf 3D recently released EVO, its 5th generation 3D printer that is said to be so advanced that Airwolf calls it a desktop “Additive Manufacturing Center,” or AMC. “The EVO is completely new and it’s unlike anything out there,” said Airwolf 3D Co-Founder and CEO Erick Wolf, in a company release. “We took the technology that we perfected with our prosumer line of 3D printers and leveraged it to develop a machine that’s light years beyond anything else on the market. The EVO is faster, stronger, and more accurate than any desktop 3D printer—it delivers a premium 3D manufacturing experience at less than half the cost of machines that offer equivalent performance. Plus, it’s packed with new technology that dramatically changes the way we manufacture, including the ability to work in metals. The EVO far surpasses the capabilities of a traditional desktop 3D printer. It’s a true desktop Additive Manufacturing Center.” The EVO possesses Airwolf 3D’s signature suite of features—auto-leveling, large build size, high-temperature multi-material printing, and compatibility with water-soluble Hydrofill support material—but in an ultra-ruggedized unit that includes cutting-edge features available only from Airwolf 3D. Most notable among these is the industry-first PartSave™. Nicknamed “Zombie Mode,” PartSave solves one of the most frustrating problems with 3D printing. There are few things more disheartening than 3D printing a part for hours, only to have it fail completely if the printer stops because of a power outage or unplugging the machine. With PartSave, once power is restored, the machine resumes where it left off, enabling the part to finish. Another industry-first feature, the company said, is FailSafe™. If you run out of filament or experience a jam, FailSafe™ has you covered. Just place the print head at the height you left off and FailSafe will do the rest, restoring your print and completing the job with time to spare, according to Airwolf. The EVO also ships with a full-color 7–inch Matrix touchscreen display, new Tri-Heat™ Enclosed Build Environment, an oversized...

Smart manufacturing technology is changing business…

Smart manufacturing technology is changing business…

May 30, 2018

“Smart manufacturing technology is changing business processes” By Jim O’Donnell, TechTarget The future is here: AI enablement and smart manufacturing technologies are transforming business systems today, according to technology futurist Jack Shaw. Imagine a scenario where a plane in midflight from Paris to Boston gets a signal from an embedded sensor in an engine fuel nozzle that indicates excessive wear. Once the plane lands, it will need to be taken out of service for hours or even days as the airline locates and installs a replacement part. The entire process is time-consuming, expensive and inconvenient for passengers and crews. But thanks to smart manufacturing technology and AI-enabled business processes and systems, there is a better way, according to technology futurist and consultant Jack Shaw. The digital transformation to an AI-enabled business ecosystem is happening now, Shaw said in a presentation at the Smart Manufacturing Experience conference this month in Boston. An autonomous self-contained process Rather than the current costly and time-consuming process, the smart manufacturing technology ecosystem encompasses a self-contained and autonomous parts replacement process. To start the process, industrial IoT (IIoT) smart sensor circuitry in the engine’s nozzle triggers the aircraft’s autonomous maintenance system, which then messages the airline’s global maintenance system that the part will be needed when the plane lands in Boston, Shaw said. The airline’s global procurement system is notified. It scours thousands of websites to identify Federal Aviation Administration (FAA)-certified parts suppliers, negotiates the terms with the supplier’s AI-enabled order management system and executes a smart contract to procure the part. Once the procurement contract is authorized, a design file of the fuel nozzle part is downloaded to a 3D printer located near the Boston airport. The entire process — from the identification of a part defect to the design download to the 3D printer — takes less than four minutes and requires no human intervention, according to Shaw. But the smart manufacturing technology and AI-enabled ecosystem is not finished. Automatic procurement processes identify and select technical engineers who are experienced with replacing this particular part and available to do the work. The technical engineer who installs the part then uses augmented reality (AR) goggles that display a 3D video of the entire replacement process directly on...

A New Era of 3D Printing

A New Era of 3D Printing

May 16, 2018

By Mark Shortt, Design-2-Part Magazine Adaptive Corporation, Inc. strives to enable innovation by applying technology to streamline business processes, reduce costs, and improve efficiencies throughout the product development lifecycle. Adaptive is a reseller of Markforged 3D Printers, like the Onyx Seriesand Metal X, which are used to make carbon fiber composite and metal printed parts, respectively. Frank Thomas, a metrology and additive manufacturing specialist for Adaptive, has worked with a variety of manufacturing companies in the areas of engineering, metrology, and additive manufacturing, as both an implementation consultant and product specialist. Over the past 10 years, he has focused on connecting engineering and manufacturing, specifically around quality, and now additive manufacturing.  His goal is to help companies better connect the “virtual” to the “physical,” thereby improving their time to market and reducing cost. Thomas said that until fairly recently, additive manufacturing was used most often as a tool to create parts that you could hand to somebody so that they could see it, touch it, and provide some input as to what might need to be changed or modified. But that’s changed in recent years as new materials have been developed that enable printers to make stronger, more durable parts. “Metal printing has always been there, but that has an economic value proposition that’s a bit challenging for it,” he said in an interview. “The ABS and nylon and other plastic 3D printers, up until the last couple of years, weren’t necessarily dimensionally accurate, and then they had challenges creating a part that’s functional. That’s what I think is different about the market today, compared to just, really, a couple of years ago.” Adaptive markets 3D printers that feature dimensional accuracy and the ability to yield a part that is functional, depending on the application. Thomas said that he’s also seeing a lot of interest in metal 3D printing. “Where metal 3D printing comes from is the argon laser based systems,” he told D2P. “The companies that have had applications or use cases for them have made the investments, and they’ve been huge investments. They probably start at half a million dollars and go up, and that doesn’t even count the facility that’s required to be able to...